How to Charge Two-Way Radios and Extend Battery Life

Many businesses and organizations rely on two-way radio communications, so battery life is critical for reliable day-to-day operations. The last thing you want is for workers to lose communication when carrying out vital operations. In order to keep communication flowing, it can help to understand battery types, how to charge them, and how to take care of them for the longest life.

Charging radio batteries

The 5-5-90% cycle

In the radio communications industry, we talk about radios being on a specific cycle. It is called the 5-5-90% cycle time assumption. This means that when you use a radio, 5% of your time is spent transmitting, 5% receiving, and 90% on standby.

Battery Technology

The four typical types of rechargeable batteries are the Nickel-Cadmium battery (NiCad), the Nickel Metal Hydride battery (NiMH), the Lithium-Ion battery (Li-ion), and the Lithium-Ion Polymer battery (LiPo).

1. Nickel-Cadmium

NiCad batteries are very robust. They are good for working in extreme environments, such as cold or hot weather. They are very robust for high output and deep discharge applications. On the downside, they have a charging problem called the "memory effect". That is, if they do not get completely charged after each use, they will potentially only charge up to the last highest charge. This can shorten the lifespan of the battery.

2. Nickel Metal Hydride

NiMH batteries offer a higher capacity than Nicad batteries, but they are nearly twice as heavy. They have good deep-discharge qualities and can store nearly twice the capacity of NiCad batteries. NiMH batteries can have a weak-cell syndrome. That is when you charge a NiMH battery all the way (and testing will show that it is fully charged), but when you go to use, it dies right away. They are a good medium temperature battery. NiMH batteries do not suffer from the memory effect like NiCad batteries.

Organizations using radios with NiCad or NiMH batteries spend more money replacing or doubling up on batteries to keep operational communications up and running during working hours than they did on the radios.

3. Lithium-Ion

Lithium-Ion battery cells are known for their enormous energy density and use a liquid electrolyte. They store more energy per pound than any of the traditional NiCad or NiMH battery packs. They don't have the memory effect that NiCad does, and they perform the best at deep discharge applications compared to NiCad or NiMH. Environmentally, they are safer to dispose of than nicad, as they don't taint water supplies. The charge and discharge curve of li-ion is extraordinary. It can handle heavy input and output voltage, making it ideal for use in two-way radios.

4. Lithium-Ion Polymer

Lithium-Ion Polymer batteries are the next generation in battery technology and use a polymer electrolyte instead of a liquid electrolyte. High conductivity semisolid (gel) polymers form this electrolyte. Lithium-Ion Polymer batteries provide higher specific energy than other lithium battery types and are lighter in weight. Lithium-Ion Polymer batteries can provide up to 24 hours of battery life per charge in a radio under 5-5-90 conditions.

At Hytera, we use Lithium-ion and Lithium-Ion Polymer batteries that charge quickly and weigh as little as possible in a slim form factor, without compromising on capacity performance or battery life. In addition to the excellent energy-to-weight ratio, Lithium-Ion offers the major advantage of not suffering from the memory effect, so even after months of use, they can still last for significantly longer periods of use.

Learn more about Hytera DMR Two-Way Radios and Push-to-Talk over Cellular Radios with long-life Lithium-Ion batteries

Charging Cycles

A charging cycle is the daily operational use and recharging of the battery. On average, most Lithium-ion and Lithium-Ion Polymer radio batteries will provide enough charging cycles to last around 18 to 24 months, depending on how the radio is used, cared for, and charged.

Another advantage of Lithium-ion and Lithium-Ion Polymer batteries is that they provide a longer charge, so they provide a longer shift which means they don’t have to be recharged as often (fewer charging cycles), which can extend the battery life.

Digital Mobile Radio (DMR) and Battery Life

In the past, two-way radio battery life could only be increased by using larger batteries or lower power technologies. DMR now offers increased battery life using two-slot TDMA (Time Division Multiple Access) technologies.

DMR radios transmit on one of two available timeslots, or half the time of a conventional analog transmission. This allows them to deliver battery life up to 40% longer than the analog equivalent on a single charge.

Hytera DMR two-way radios operate in both analog and digital modes, and as a result, the battery life will differ depending on the operating mode of the radio.

How to Charge Hytera Radio Batteries

MicroUSB Cable

Hytera BD3, BD5, and PD362i i-Series DMR radios feature MicroUSB ports that enable the radio to be charged through a USB cable connected to AC power or a computer. USB charging is slow, so several hours are required to fully charge the radio battery.

Single-Unit Charger

Most Hytera Radios are charged by placing the radio into a single-unit charger, which a small base station with electrical contacts that connect electrical contacts at the base of the radio. The charger is powered by an AC power adapter that plugs into a 110 AC outlet. Single-unit chargers provide rapid charging and can fully charge the battery in as little as three hours. The charger will provide a full charge for the first 85% of the charge, and then provide a slow “trickle” charge for the remaining 15%. This prevents overcharging the battery, which will shorten the life of the battery.

Single-unit chargers are also available with an additional dock for a battery only. That way, a radio with a battery and a standalone battery can be charged at the same time.

Multi-Unit Charger

Multi-unit chargers, also called gang chargers, work the same way as single-unit chargers, and can simultaneously charge up to six radios. Employees at a single location (or who come in from the field) can easily drop radios into the multi-unit charger at the end of shift and pick them up when they come in the next day.

Wireless Charging

Wireless charging (contact-less, or over-the-air charging) is available on the PD362i as special order and enables charging the radio without a physical conductive metal connection. Wireless charging is now becoming a useful feature for users in retail, education, and hospitality environments when the handset is regularly moved on and off a desktop or counter.

Extending the Life of Your Batteries

There are many ways you can help your batteries last longer:

  • For extending a battery charge during your work shift, only use your radio to communicate when necessary.
  • Keep the dry contacts clean on both the radio and the chargers. This will ensure safe and fast charging. Clean with cloth or paper towel moistened with rubbing alcohol.
  • Store your batteries in a cool, dry place (at room temperature). Storing a fully charged lithium-ion battery in a hot area is the worst thing you can do to the battery. Do not leave or charge your radio or the battery in your car if it is hot out. Heat is by far the largest factor when it comes to reducing lithium-ion battery life.
  • Overcharging your radio can also reduce battery life. Hytera chargers automatically go to trickle charge once the charger detects the battery is near the end of the charge to prevent overcharging.

Today’s users expect to combine voice conversations with additional data functionality – but still want to ensure that when they are near the end of a long shift that their two-way radio will respond and perform instantly at the push of a button. Hytera batteries deliver long-lasting communications and eliminate the need to carry spare batteries or be tethered to a charger.

12 August 2020